













1 a plan or drawing produced to show the look and function or workings of a building, garment, or other object before it is built or madeverb
2 purpose, planning, or intention that exists or is thought to exist behind an action, fact, or material object
1 decide upon the look and functioning of (a building, garment, or other object), typically by making a detailed drawing of it
2 do or plan (something) with a specific purpose or intention in mind

As you can see, the gear consists of an aluminum gear with pre-drilled and threaded holes. Thus to make the gear three-dimensional, one can insert threaded rod into the holes. Here I am at the hardware store picking out threaded rod:









Each 10' copper pipe was then free form bent into random designs using a pipe bender. You can get a pipe bender at your local hardware store. Make sure to get one for the diameter of pipe you're bending as this will give you a much smoother curve with fewer bends (e.g. if you applied pressure to two ends of the pipe you would simply bend it rather than forming a curve).










I'm now starting to formulate ideas about what to do with my gear contribution. Each gear will be incorporated into a moving kinetic sculpture. The hope is that our fundraising will help with Todd's recovery and that one day he'll be able to crank the sculpture on his own.
I should add that I don't know Todd nor have I any relationship to the organization he works with. I discovered his situation upon viewing a Laughing Squid Tweet and committed myself to the cause after hearing his story.
So let me know your ideas for the gear! What do you think I should to to it? I know that I'll be grinding/polishing off the black paint and can make it 3-dimensional by inserting threaded rod into the pre-drilled and pre-threaded holes in the gear. But what I weld onto those rods is still up in the air.
After picking up my gear for the Todd Blair project I was walking towards Market street when I heard a huge explosion. As I turned the corner there was a thick black smoke pouring out of the manhole covers.


At the end of the bay I had the builder pre-install 220v electrical outlets for my MIG welder and compressor. They're on separate circuits so I could upgrade to plasma in the future (requires forced air and welding at the same time).
Not shown here is my 4' x 4' workbench on casters affixed with a 1/4" steel top. Using this mobile workbench I can move my work surface to wherever I'm at to work on a project. Since it is on wheels I can even wheel it out into the driveway if I need to work on an outdoor project or weld something that puts out noxious fumes (such as welding steel and copper together using Aluminum Bronze filler metal with an Argon Shielding Gas).
The storage shelves in the center of the bay also house an old Macintosh that I use for our family's music archive. Instead of everyone maintaining their own iTunes repository of music, everyone's Mac is setup to look at this studio Mac Server for the iTunes files.
Word to the wise: when building your house run coax and ethernet lines to your workshop. It only costs a couple of bucks when the walls are exposed but provides you with a lot of options when you're bringing entertainment to your studio. I'm able to listen to my entire music library while working in the garage with this configuration.
The floor is regular concrete sprayed with two (brown and black) acid stains and sealed with a concrete sealant (the floor is wet in the photos, not normally this shiny). I've also attached concrete board to the lower half of the walls. The combination of the patina floor and concrete walls makes for a perfect workspace if you weld, grind and cut. Any hot embers that burn into the floor (doesn't look great on an epoxy floor) simply adds to the design and is not noticeable. Also the concrete boards along the baseboards act as quasi fire protection.
I should add that this is a working studio/workshop and it normally isn't this neat and tidy. I took these photos during a cleanup day while everything was out in the driveway. However with the storage that I've put on the West wall and the pegboard on the East wall (it has a faux stainless steel finish that look great atop the concrete boards below) everything has a home.
The cutout areas for the cars to park have an epoxy floor (no welding here) and non-slip safety tape (available at Grainger) border.